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Air source treatment is the component working by using the pressure of the gas or the expansion of the force. It Includs air filter, pressure regulating valve, oil lubricator, etc. Pneumatic products are widely used in metallurgical mechanical and electrical, construction, transportation equipment, home appliances, light industry, machine tools, medical, packaging industry and other industries automation production. However, because the compressed air can not be directly used t, it contains a certain amount of moisture, oil and dust. After compression, the air temperature is as high as 140-170℃, and some of the water and oil have become gaseous. Therefore, it is necessary to use the compressed air after purification treatment to run the mechanical equipment.
The air source treatment includes air filter, pressure reducing valve and oil lubricator. Some companies’ solenoid valve and cylinder can do oil-free lubrication (lubricating air by grease), which does not need to use oil mist device. The filtration degree is generally 50-75μm, the pressure regulating range is 0.5-10MPa, if the filtration accuracy is 5-10μm, 10-20μm, 25-40μm, and the pressure regulating is 0.05-0.3Mpa, 0.05-1Mpa three large pieces of no pipe connected components called three coupling. The three components are indispensable air source devices in most pneumatic systems. They are installed near the gas equipment and are the final guarantee of compressed air quality. The installation sequence of the three pieces is air filter, pressure reducing valve and oil mist device according to the inlet direction. The combination of air filter and pressure reducing valve are called pneumatic coupling. We can also set air filter and pressure reducing valve together, it becomes a filter regulator (function and air filter and pressure reducing valve combined with the use of the same). Oil mist in the compressed air is not allowed in some occasions. It is necessary to use the oil mist separator to filter out the oil mist in the compressed air. In summary, these components can be selected as needed, and they can be used in combination. The air filter is used to clean the air source. It can filter the moisture in the compressed air and avoid the moisture entering the device with the gas. The pressure reducing valve can stabilize the pressure of the air source, so that the air source is in a constant state, and the damage to the hardware such as the valve or actuator can be reduced due to the sudden change in the air pressure of the air source. The filter is used to clean the air source. It can filter the water in the compressed air and avoid the water entering the device with the gas. The oil mist can lubricate the moving parts of the machine body, and can lubricate the parts that are not convenient to add lubricating oil, thus greatly prolonging the service life of the machine body.
Due to the Dragon Boat Festival is coming, to thank all the staff has always made their hard efforts for the development of the company, 12th June afternoon, BLCH prepares
Dragon Boat gifts for employees, makes staff deeply feel the enterprise family’s care and warmth.
On the 13:30 afternoon, distributing work starts. And we cooperate with each other, in handling and distribution, in order to let each department’s colleagues get gift: one box of rice dumplings and one box of yogurt. Laughter is permeated with the atmosphere of joy everywhere.
Boxes full of love and bless get into the hands of the every employee. Rice dumplin is Chinese traditional food, not only for the taste, it brings more wishes!
Description of filter working principle:
The compressed air from the inlet is strongly rotated through the tangential gap of the guide plate. The liquid oil, water and solid pollutants are thrown to the inner wall of the cup by centrifugal force, then flow to the bottom.
The compressed air has removed the liquid oil, water and large particle impurities, and further removes the small particles through the filter element, then flows out from the outlet.
The baffle prevents the liquid oil and water below from being swept back into the airstream. The condensed water accumulated in the cup can be discharged from the drain by pressing the manual button.
You may still will encounter many problems in the actual use process, even fully understanding the working principle.
TIPS1: replace the filter element in time
When the pressure difference between the air inlet and the air outlet is greater than 0.1MPa, or the service time is more than 2 years. Be sure to replace the filter element!
Tips 2: Distinguish between normally open and normally closed drains
There are automatic drain and manual drain, normally people prefer automatic drain. There are two kinds of drainage specifications for automatic drainage: normally open and normally closed.
But normally open is not equal to normally leaky
Tips 3: Installation required
Pre-blow before assembling, to prevent debris, dust, and sealing materials mixed into the compressed air.
The inlet and outlet can not be installed in reverse. And filter need to be installed vertically, with cup downward and make space for maintenance.
The front section of the filter should be equipped with a choke valve for maintenance.
The drain pipe should be secured to prevent the discharge speed from being too fast during the drainage process, which may cause the pipe to swing and injure people.
Tips 4: Strengthen the maintenance
Check the cup regularly for cracks, to prevent cracking and hurting people.
Ordinary cup is made of carbonate polyester. It need to avoid being used with organic solvents and chemical fumes. If you have to, choose a nylon or metal cup. And metal cup is necessary at high temperature.
Avoid the sunshine when using it.
When deciding how to choose your pneumatic fittings, you need also to determine what type and size of tubing or hose you will need, whether it is measured in metric or imperial sizes, and whether it’s made of metal or thermoplastic. And in the first instance, you need to differentiate between tube, pipe or hose.
Tubing and hose may seem to be the same, but tubes are designated by their external diameter so as to be compatible with push-to-connect fittings. Hose is designated by its internal diameter, and usually comes with rigid, swivel or quick-disconnect fittings that are attached at both ends. Pipes are entirely rigid, constructed from a single solid material and usually defined by their internal diameter dimension.
Tubes are relatively rigid vessels generally made from one solid material, typically some kind of thermoplastic, which can also be internally reinforced for higher strength:
Nylon is light, tough and dimensionally stable, with low water absorption and high resistance to flexural fatigue.
Polyurethane is flexible, strong, resistant to abrasion and kinks and can also withstand contact with oils and fuels.
Polyethylene and high density polyethylene (HDPE) are widely resistant to solvents and chemicals, and relatively cheap with good flexibility.
Polypropylene withstands UV radiation, is resistant to chemical attack and can be formulated for use in food-contact applications.
PVC and CPVC (chlorinated polyvinyl chloride) is light and usually more flexible than polyethylene or nylon, with a good resistance to chemicals, and can sustain repeated sterilisation. It is also usually transparent, enabling visual confirmation of flow.
Hoses are completely flexible vessels constructed from a variety of the same thermoplastic materials. An inner tube is reinforced with one or more layers of spiral-wound or braided fibres, with a protective outer cover. Hose is generally more expensive than tubing but is more rugged and durable, as it is often used for manual tools and gets dragged across abrasive surfaces.
Dear all friends and customer,
Happy Chinese New Year
We BLCH pneumatic Team
wish you lucky in the year of OX
safety & peace all the year round
Good health &Vitality
Flourishing wealth & fortune
we will come back from holiday after 20th Feb. Thanks for your support in the new year!
Reed sensors have been in use for many years and are the most common type used in pneumatic cylinders. They're cost-effective and versatile, although typically slower and less resistant in extreme environments.
A reed switch is a simple form of magnetic proximity sensor, comprising a pair of ferromagnetic nickel and iron reeds mounted axially inside a hermetically sealed glass tube. When no magnetic field is present, the metal reeds remain separate, in the OFF position. As the cylinder-mounted magnet approaches, the sensor generates a magnetic field parallel to it, switching to the ON position when a strong enough magnetic field attracts the metal reeds together.
Reed sensors usually last for at least 10 million switching cycles, and they're inexpensive to acquire and install. They can function with either AC or DC electrical loads and require no standby power.
Conversely, they're comparatively slow, and may not work well with high-speed applications. As they're mechanical devices that contain moving parts, they will eventually fail after a finite number of switching cycles. Using them with high-current loads will also reduce their life expectancy. The main concern for reed switches is that they can be unstable in applications that deliver high shock and vibration frequency.
There are three types of electromagnetic sensor:
Anisotropic Magnetoresistive (AMR)
Giant Magnetoresistive (GMR)
Hall-Effect (HE)
These are solid-state devices that use semiconductors instead of mechanical parts. This makes them easier to mount, faster to react, longer-lasting and more resistant to vibration and shock.
Electromagnetic sensors work by transforming a measurable physical quantity into an electrical output signal. An HE sensor has a continuous electrical current flowing through a semiconductor. A radial magnetic field applied to the sensor causes the charged electrons within it to separate, and induce an output voltage across the HE circuit. The sensor is switched to the ON position when this voltage exceeds the switching threshold.
AMR and GMR sensors can apply a magnetic field either axially or radially, changing the electrical circuit's resistance properties to create a higher voltage gradient as the magnetic field increases.
These types of sensor are fast-acting, have no mechanical parts to wear out, and are much more resilient to shock and vibration. They're less sensitive than HE sensors and can detect weaker magnet fields, allowing better detection of piston movement over greater distances. AMR sensors are cost-competitive and more compact than reed switches, while GMR sensors are even more sensitive and can be even more compact. This makes them a good choice for smaller or shorter cylinders.
AMR sensors usually draw current continuously and are not so well suited to low-power applications. The high sensitivity of GMR sensors is beneficial for applications requiring immediate sensor feedback, but they may be disturbed by nearby magnetic fields of other machinery and thus cause unintended output signalling.
Reed sensors are still the most popular and will work for most common applications. Their technology has worked well over time, and their life cycle and vibration resistance have mostly been adequate. For more specialised applications, you'll need to take into account what environment your cylinder will be exposed to. Factors include the use of enclosed clean environments, extremes of temperature, and vibration and shocks.
For solid-state devices, you'll need to consider whether the output switching speed is critical to your application, and what output signal type your control system requires: PNP (positive) or NPN (negative).
The type of sensor you choose must have current requirements and switching power compatible with your control system. It must also incorporate any necessary circuit protections. You'll need to take mounting options into account according to your cylinder type, and magnet orientation to the piston if you choose a reed switch or HE sensor.
The final consideration is the power supply wiring to the sensor, as miswiring the sensor can permanently damage it. Solid-state (AMR, GMR, HE) sensors usually have a three-wire configuration; reed switches use two-wire.
Most people will go with a reed switch sensor for the usual run of machine applications, but more complex applications and automated systems may demand a more responsive solution. Considerations of space, power and responsiveness will all depend on its working environment, while cost-effectiveness is always a factor.
(From the internet)